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Agricultural/Bioengineering: Dairy Engineering Flashcards

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  1. What is the primary purpose of homogenization in fluid milk processing?

    Answer: To reduce fat globule size and prevent cream separation

    Homogenization forces milk through a small orifice under high pressure, reducing fat globule diameter from ~4 µm to <1 µm so cream cannot rise.

  2. In a plate heat exchanger used for milk pasteurization, what does the regeneration section accomplish?

    Answer: It pre-heats incoming cold raw milk using hot outgoing pasteurized milk

    The regeneration section transfers heat from hot pasteurized milk to incoming cold raw milk, improving overall energy efficiency by up to 90%.

  3. A dairy plant measures the brix value of whey concentrate at 60°. What is this measurement primarily indicating?

    Answer: Total dissolved solids expressed as equivalent sucrose percentage

    Brix refractometry measures the refractive index and reports total dissolved solids as if they were sucrose, giving a practical concentration proxy for whey processing.

  4. What does the term 'somatic cell count' (SCC) in raw milk primarily indicate?

    Answer: The level of udder inflammation and mastitis presence in the herd

    SCC reflects the number of white blood cells shed into milk; elevated counts (>200,000 cells/mL) signal mastitis and reduced milk quality.

  5. Which membrane separation process is most appropriate for concentrating casein micelles while passing lactose and whey proteins through?

    Answer: Microfiltration (MF)

    Microfiltration (0.1–0.2 µm pore size) retains casein micelles (~0.1–0.3 µm) while allowing lactose, minerals, and whey proteins to permeate.

  6. In cheese manufacturing, what is the role of calcium chloride (CaCl₂) addition to pasteurized milk?

    Answer: It restores calcium ions lost during pasteurization to improve rennet coagulation

    Pasteurization reduces soluble calcium, weakening the casein micelle network; CaCl₂ addition restores ionic calcium and improves gel firmness and curd yield.

  7. A spray dryer producing whole milk powder operates with an inlet air temperature of 180°C and an outlet of 80°C. What is the primary reason outlet temperature is kept below 100°C?

    Answer: To prevent Maillard browning and heat damage to lactose and proteins

    Outlet temperatures above ~100°C accelerate Maillard reactions between lactose and proteins, causing browning, off-flavors, and reduced solubility of the powder.

Agricultural/Bioengineering: Dairy Engineering Flashcards — Agricultural/Bioengineering Study Cards with Answers