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Lean Manufacturing Process Improvement Tools Flashcards

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  1. Which Lean tool is commonly used to identify root causes of problems?

    Answer: Fishbone Diagram

    The Fishbone Diagram (or Ishikawa Diagram) helps teams visually organize potential causes of a problem.

  2. What is the purpose of the PDCA cycle?

    Answer: To continuously improve processes

    The PDCA cycle (Plan-Do-Check-Act) is a continuous loop used to test and implement improvements.

  3. What does a Pareto Chart help prioritize?

    Answer: Most frequent or impactful issues

    A Pareto Chart ranks issues by frequency or impact, helping teams focus on the most significant problems.

  4. Which Lean tool visually tracks progress and limits work-in-process?

    Answer: Kanban Board

    A Kanban Board helps teams manage workflow by visualizing tasks and limiting work in progress.

  5. Which method involves asking 'why' multiple times to find a root cause?

    Answer: 5 Whys

    The 5 Whys technique helps identify the underlying cause of a problem by repeatedly asking 'why'.

  6. What is the main use of a process flowchart in Lean?

    Answer: To visualize process steps and spot inefficiencies

    Flowcharts map out each step in a process, helping teams identify inefficiencies or redundancies.