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PCS Coating Systems and Specifications Flashcards

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  1. What does 'intercoat contamination' refer to in a coating specification context?

    Answer: Foreign material between coating layers causing adhesion failure

    Intercoat contamination occurs when oil, dust, salts, or moisture become trapped between coating layers, leading to delamination and premature adhesion failure.

  2. When a specification requires 'inorganic zinc silicate primer,' what unique curing mechanism does this coating use?

    Answer: Moisture-initiated silicate polymerization

    Inorganic zinc silicate primers cure through a moisture-initiated silicate polymerization reaction, requiring controlled humidity and sometimes water misting to fully cure.

  3. Which characteristic of a coating system specification is described by the term 'overcoat window'?

    Answer: The acceptable time range between applying successive coats

    The overcoat window is the minimum-to-maximum time interval specified between applying successive coats to ensure proper adhesion without delamination.

  4. A specification requires 'ASTM D4285' testing before coating application. What does this test check for?

    Answer: Oil and water contamination of compressed air

    ASTM D4285 tests for oil and water in compressed air by blasting air onto absorbent paper, ensuring the blast equipment is not contaminating the prepared surface.

  5. What is the primary purpose of specifying a 'mist coat' or 'seal coat' over a porous concrete substrate before applying the main coating?

    Answer: To prevent outgassing bubbles by sealing surface porosity

    A mist coat seals the pores of porous substrates like concrete to prevent trapped air from outgassing and creating pinholes or bubbles in subsequent coating layers.

  6. When reviewing a coating system datasheet, what information does 'volume solids percentage' provide?

    Answer: The proportion of coating that remains as dry film after solvent evaporation

    Volume solids is the percentage of the liquid coating that will remain as cured dry film; higher volume solids means more coating per gallon and less VOC emission.

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