Lean Six Sigma Green Belt Certification FREE Lean Six Sigma Green Belt Prep Questions and Answers 2 — Questions and Answers
Question 1: Which DMAIC phase focuses on identifying the root cause of a process problem?
- Define
- Measure
- Analyze (Correct answer)
- Improve
Correct answer: Analyze
The Analyze phase uses data and statistical tools to identify and verify root causes of process problems.
Question 2: What is the primary purpose of a SIPOC diagram in Lean Six Sigma?
- To calculate process capability
- To provide a high-level overview of Suppliers, Inputs, Process, Outputs, and Customers (Correct answer)
- To track defects per million opportunities
- To assign team roles and responsibilities
Correct answer: To provide a high-level overview of Suppliers, Inputs, Process, Outputs, and Customers
A SIPOC diagram maps out Suppliers, Inputs, Process steps, Outputs, and Customers to give a high-level view of a process.
Question 3: In a control chart, what does a point beyond the upper or lower control limit indicate?
- Normal variation
- A process that is in statistical control
- A special cause of variation (Correct answer)
- An expected seasonal trend
Correct answer: A special cause of variation
Points beyond control limits signal special cause variation, meaning something unusual has affected the process.
Question 4: What does the term 'Voice of the Customer' (VOC) refer to in Lean Six Sigma?
- Internal audit feedback from management
- The customer's stated and unstated needs and expectations (Correct answer)
- Employee satisfaction survey results
- Supplier quality certifications
Correct answer: The customer's stated and unstated needs and expectations
VOC captures the customer's requirements, preferences, and expectations that drive quality improvement efforts.
Question 5: Which Lean tool is used to organize a workplace by sorting, setting in order, shining, standardizing, and sustaining?
- Kaizen
- Kanban
- 5S (Correct answer)
- Poka-Yoke
Correct answer: 5S
5S is a workplace organization method consisting of Sort, Set in Order, Shine, Standardize, and Sustain.
Question 6: What is the significance of a Cp value greater than 1.33 in process capability analysis?
- The process is not capable of meeting specifications
- The process barely meets minimum capability requirements
- The process is considered capable with an adequate safety margin (Correct answer)
- The process requires immediate corrective action
Correct answer: The process is considered capable with an adequate safety margin
A Cp value above 1.33 indicates the process spread fits well within specification limits with sufficient margin.
Which DMAIC phase focuses on identifying the root cause of a process problem?