FC Study Guide 2026

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📚 FC Topics to Study (22)

✍️ Sample FC Questions & Answers

1. What is the most common cause of premature heat exchanger failure in residential furnaces?
Restricted airflow causing repeated thermal stress from overheating cycles

Chronically restricted airflow (dirty filters, closed registers) causes the heat exchanger to overheat repeatedly, leading to metal fatigue and cracking.

2. What minimum flame signal (microamps DC) is typically required for a furnace flame sensor to keep the gas valve open?
0.5–1.0 µA

Most furnace control boards require at least 0.5–1.0 µA of DC flame signal to confirm ignition and hold the gas valve open.

3. Which terminal on a conventional thermostat wiring system carries the 24V common (return) signal?
C terminal

The C (common) terminal completes the 24V circuit from the transformer secondary, providing a return path for connected devices.

4. What should a technician do if they encounter a safety violation during furnace installation?
Stop the installation and report the violation

Encountering a safety violation during furnace installation demands immediate action to prevent potential hazards. Continuing work could exacerbate the risk, while ignoring it is irresponsible and illegal. Stopping the installation and reporting the violation ensures proper rectification, protecting both the technician and the future occupants of the building.

5. What is the maximum length of single-wall metal connector pipe allowed between a Category I furnace and a Type B vent or masonry chimney?
6 feet

Single-wall connector pipe is limited to 6 feet between the furnace outlet and the Type B vent or chimney connector per most codes.

6. What happens to a condensing furnace when the condensate drain is blocked?
The pressure switch trips because condensate backs up into the inducer or drain port, blocking draft sensing

Blocked condensate causes water to back up into the pressure switch tubing or inducer housing, tripping the pressure switch and shutting down the furnace.

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FC Study Guide 2026 — Exam Format, Topics & Practice Questions