CQE (CQE) Fundamentals 2 — Questions and Answers
Question 1: Which quality philosophy emphasizes that quality is 'conformance to requirements' rather than goodness or elegance?
- Joseph Juran
- W. Edwards Deming
- Philip Crosby (Correct answer)
- Armand Feigenbaum
Correct answer: Philip Crosby
Philip Crosby defined quality as conformance to requirements and introduced the concept of zero defects.
Question 2: The Deming Cycle (PDCA) stands for Plan-Do-Check-Act. In the 'Check' phase, what is the primary activity?
- Implementing corrective actions
- Studying results and comparing to predictions (Correct answer)
- Standardizing the improved process
- Identifying the problem to solve
Correct answer: Studying results and comparing to predictions
The Check phase involves studying the results of the Do phase and comparing them against the planned expectations.
Question 3: Which of the following BEST describes the concept of 'quality costs' as categorized in the Cost of Poor Quality (COPQ) model?
- Only the costs of scrap and rework
- Prevention, appraisal, internal failure, and external failure costs (Correct answer)
- Direct labor costs associated with inspection
- Warranty claims and customer returns only
Correct answer: Prevention, appraisal, internal failure, and external failure costs
COPQ is divided into four categories: prevention, appraisal, internal failure, and external failure costs.
Question 4: A quality engineer discovers that a supplier consistently delivers products at the upper specification limit. This is BEST described as:
- A capable process with no risk
- A process with low Cpk indicating risk of defects (Correct answer)
- A process running exactly on target
- Evidence of excellent statistical control
Correct answer: A process with low Cpk indicating risk of defects
Consistently running at the spec limit indicates the process mean is shifted, resulting in a low Cpk and high defect risk.
Question 5: Which document defines the quality requirements for a product or service and serves as the primary reference for acceptance criteria?
- Quality Manual
- Process Flow Diagram
- Quality Plan (Correct answer)
- Inspection Checklist
Correct answer: Quality Plan
A Quality Plan specifies the quality practices, resources, and sequence of activities relevant to a specific product or project.
Question 6: Juran's Quality Trilogy consists of three processes. Which of the following is NOT one of them?
- Quality planning
- Quality control
- Quality improvement
- Quality assurance (Correct answer)
Correct answer: Quality assurance
Juran's Trilogy consists of quality planning, quality control, and quality improvement — not quality assurance.
Question 7: In the context of ISO 9001:2015, what does the 'risk-based thinking' requirement primarily mandate organizations to do?
- Eliminate all risks from processes
- Conduct formal risk assessments for every procedure
- Identify risks and opportunities and address them proactively (Correct answer)
- Transfer all product risks to suppliers
Correct answer: Identify risks and opportunities and address them proactively
ISO 9001:2015 requires organizations to identify risks and opportunities that could affect QMS conformity and address them proactively.
Which quality philosophy emphasizes that quality is 'conformance to requirements' rather than goodness or elegance?