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Maintenance Procedures & Inspection Techniques Flashcards

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  1. Liquid penetrant inspection is capable of detecting which type of discontinuity?

    Answer: Discontinuities open to the surface

    Penetrant must enter the flaw through a surface opening, so only surface-open discontinuities are revealed.

  2. Which material CANNOT be inspected using magnetic particle inspection?

    Answer: 2024-T3 aluminum alloy

    Magnetic particle inspection works only on ferromagnetic materials, and aluminum is non-magnetic.

  3. Eddy current inspection is especially well suited for which task?

    Answer: Detecting cracks around fastener holes in aluminum skins

    Eddy current detects surface and near-surface flaws in electrically conductive materials, such as cracks at fastener holes.

  4. Why is a couplant applied between an ultrasonic transducer and the test part?

    Answer: To exclude air so sound energy transmits into the part

    Air reflects nearly all ultrasonic energy, so a couplant fills the gap and allows sound to enter the part.

  5. When current is passed directly through a part (a head shot), which defects are best detected?

    Answer: Defects running parallel to the part's long axis

    A head shot creates circular magnetization, which reveals defects lying parallel to the current flow, along the part axis.

  6. In radiographic inspection, what is the purpose of a penetrameter (image quality indicator)?

    Answer: To verify the sensitivity and quality of the radiograph

    The penetrameter shows whether the radiograph has enough sensitivity to reveal flaws of a given size.

  7. What must be done to a steel part after magnetic particle inspection, before it is returned to service?

    Answer: Demagnetize it

    Residual magnetism can attract metal particles and affect nearby instruments, so the part must be demagnetized.

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