313D Troubleshooting and System Diagnosis 2 — Questions and Answers
Question 1: A technician measures suction pressure significantly above normal and discharge pressure below normal on a residential split system. What is the most likely cause?
- Refrigerant overcharge
- Compressor valve failure (Correct answer)
- Restricted liquid line filter-drier
- Low refrigerant charge
Correct answer: Compressor valve failure
Compressor valve failure causes high suction and low discharge pressure because refrigerant bypasses the compressor valves instead of being properly compressed.
Question 2: During a service call, a homeowner reports the system runs continuously but never reaches setpoint. The evaporator coil is partially frosted. What should the technician check first?
- Thermostat calibration
- Condenser fan motor
- Airflow across the evaporator coil (Correct answer)
- Compressor amperage draw
Correct answer: Airflow across the evaporator coil
Restricted airflow is the most common cause of evaporator coil frosting and inadequate cooling, and should be checked before electrical components.
Question 3: A technician finds the high-pressure switch tripping repeatedly on a hot day. Condenser coil appears clean. What is the next most likely cause?
- Low refrigerant charge
- Condenser fan motor failure or reduced airflow (Correct answer)
- Metering device restriction
- Compressor short cycling
Correct answer: Condenser fan motor failure or reduced airflow
A faulty or undersized condenser fan results in inadequate heat rejection, causing head pressure to rise and trip the high-pressure switch.
Question 4: What does a high superheat AND high subcooling reading together most likely indicate?
- Refrigerant overcharge
- Refrigerant undercharge
- Restriction in the liquid line or metering device (Correct answer)
- Compressor valve failure
Correct answer: Restriction in the liquid line or metering device
High subcooling indicates liquid refrigerant is backing up before a restriction, while high superheat indicates insufficient refrigerant reaching the evaporator.
Question 5: A technician suspects a refrigerant leak. After recovering and recharging, what is the correct procedure before returning the system to service?
- Pressurize with nitrogen and perform a leak test (Correct answer)
- Immediately evacuate to 500 microns and recharge
- Run the system and monitor pressures for 30 minutes
- Add UV dye and charge with refrigerant to find the leak location
Correct answer: Pressurize with nitrogen and perform a leak test
After any repair, the system must be pressure-tested with nitrogen to confirm the repair is leak-free before evacuation and recharge.
Question 6: A residential system has correct refrigerant charge but the supply air temperature differential (delta-T) is only 10°F instead of the expected 16–22°F. What is the most likely cause?
- Overcharge of refrigerant
- Excessive airflow across the evaporator (Correct answer)
- Refrigerant undercharge
- Liquid line restriction
Correct answer: Excessive airflow across the evaporator
Too much airflow across the evaporator reduces the time the air has to exchange heat, resulting in a lower temperature differential.
Question 7: When using an electronic leak detector and no leak is found at suspected areas, what technique should the technician use next?
- Recover all refrigerant and pressure test with nitrogen
- Increase system pressure by adding refrigerant
- Use UV dye and a UV light to locate the leak (Correct answer)
- Replace the entire refrigerant circuit
Correct answer: Use UV dye and a UV light to locate the leak
UV dye inspection is an effective secondary method to locate leaks that electronic detectors may miss, especially slow or intermittent leaks.
A technician measures suction pressure significantly above normal and discharge pressure below normal on a residential split system.
What is the most likely cause?