Solidworks Sheet Metal and Weldments 5 — Questions and Answers
Question 1: Which SolidWorks Weldments feature is used to add cosmetic representation of weld beads between structural members?
- Structural Member
- End Cap
- Weld Bead (Correct answer)
- Gusset
Correct answer: Weld Bead
Weld Bead adds a cosmetic or full weld bead annotation between selected faces, which also contributes weld mass to the cut list.
Question 2: In sheet metal, a 'Hem' feature folds the edge of a flange back on itself. Which hem type creates a completely flat doubled-over edge with zero gap?
- Open hem
- Closed hem (Correct answer)
- Tear drop hem
- Rolled hem
Correct answer: Closed hem
A Closed hem folds the material completely flat against itself with no gap, while Open hem leaves a specified gap between layers.
Question 3: When using 'Lofted Bends' in SolidWorks Sheet Metal, what is required as input geometry?
- A 3D sketch and a forming tool
- Two open profile sketches on parallel or non-parallel planes (Correct answer)
- A closed profile and an axis of revolution
- A flat pattern and a thickness value
Correct answer: Two open profile sketches on parallel or non-parallel planes
Lofted Bends requires two open (non-closed) sketch profiles that define the start and end cross-sections of the transitional sheet metal shape.
Question 4: What does the 'End Cap' feature add to a SolidWorks Weldment structural member?
- A fillet weld at the member's corner joint
- A flat plate closing the open end of a hollow profile (Correct answer)
- A gusset plate between two members
- A cosmetic weld bead annotation
Correct answer: A flat plate closing the open end of a hollow profile
End Cap closes the hollow open end of a structural member profile (such as a tube or channel) with a flat plate of specified thickness and offset.
Question 5: In SolidWorks Sheet Metal, which relief type removes a rectangular notch at the corner of intersecting bends to prevent material distortion?
- Round relief
- Rectangular relief (Correct answer)
- Tear relief
- Overbend relief
Correct answer: Rectangular relief
Rectangular relief cuts a rectangular notch at the corner where two bends meet, preventing the material from tearing or distorting during bending.
Question 6: When linking a weldment cut list property to display the profile size description in a drawing BOM, which built-in cut list property name should you reference?
- PROFILE
- DESCRIPTION (Correct answer)
- MATERIAL
- CUT_LIST_ITEM
Correct answer: DESCRIPTION
The DESCRIPTION property in the cut list is automatically populated with the profile size and type (e.g., 'PIPE, 1.5 x 0.12') and is the standard field linked to BOMs.
Question 7: What SolidWorks Sheet Metal option, when enabled on a miter flange, automatically adjusts the miter angle so adjacent flanges on corners meet flush without overlap?
- Trim side bends (Correct answer)
- Use default radius
- Miter angle from virtual sharp
- Gap distance
Correct answer: Trim side bends
Trim side bends on a Miter Flange automatically cuts the adjacent bends at the correct miter angle so corner flanges meet cleanly.
Which SolidWorks Weldments feature is used to add cosmetic representation of weld beads between structural members?