RSES Condenser Systems 3 — Questions and Answers
Question 1: When a technician observes a high condenser approach temperature on a water-cooled unit, what is the most likely cause?
- Low refrigerant charge
- Fouled condenser tubes or inadequate water flow (Correct answer)
- Overcharged system
- Low ambient temperature
Correct answer: Fouled condenser tubes or inadequate water flow
Fouled tubes or restricted water flow reduce heat transfer, causing the condensing temperature to rise well above the leaving water temperature.
Question 2: What is the correct sequence for purging non-condensable gases from a condenser?
- Run system to high head pressure, then vent from highest point (Correct answer)
- Recover refrigerant, pressurize with nitrogen, then vent
- Shut off compressor, open liquid line valve, vent from service port
- Add refrigerant until pressure drops, then vent condenser
Correct answer: Run system to high head pressure, then vent from highest point
Non-condensables migrate to the top of the condenser; with the system running, venting slowly from the highest point releases trapped gases while minimizing refrigerant loss.
Question 3: A flooded condenser control valve modulates to:
- Maintain constant suction pressure
- Flood the condenser with liquid to raise head pressure in cold weather (Correct answer)
- Reduce refrigerant charge during high ambient conditions
- Control condenser fan speed
Correct answer: Flood the condenser with liquid to raise head pressure in cold weather
In cold ambient conditions, a flooded condenser control valve backs liquid refrigerant into the condenser to reduce effective surface area and maintain adequate head pressure.
Question 4: Which measurement best confirms adequate airflow through an air-cooled condenser?
- Refrigerant subcooling level
- Static pressure drop across the coil (Correct answer)
- Compressor discharge temperature
- Suction superheat
Correct answer: Static pressure drop across the coil
Measuring static pressure drop across the condenser coil indicates whether airflow is within the design range for that coil.
Question 5: In an evaporative condenser, Legionella risk is primarily controlled by:
- Maintaining refrigerant subcooling above 10°F
- Proper biocide treatment and water management program (Correct answer)
- Keeping sump water below 50°F
- Installing UV lights on the condenser coil
Correct answer: Proper biocide treatment and water management program
Legionella thrives in warm stagnant water, so a proper biocide treatment and water management plan is the primary control measure in evaporative condensers.
Question 6: What is the effect of increased condenser water flow rate beyond design on a water-cooled condenser?
- Significant improvement in condensing temperature
- Diminishing returns with potential erosion of tube walls (Correct answer)
- Higher condensing pressure
- Increased subcooling only
Correct answer: Diminishing returns with potential erosion of tube walls
Beyond design flow, the benefit to condensing temperature diminishes while the increased velocity risks erosion-corrosion of tube walls.
Question 7: Subcooling in a condenser is measured as:
- Saturated condensing temperature minus liquid line temperature (Correct answer)
- Discharge temperature minus saturated condensing temperature
- Liquid line temperature minus suction temperature
- Condensing temperature minus ambient temperature
Correct answer: Saturated condensing temperature minus liquid line temperature
Subcooling is the difference between the saturated condensing temperature (at head pressure) and the actual liquid refrigerant temperature leaving the condenser.
When a technician observes a high condenser approach temperature on a water-cooled unit, what is the most likely cause?