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Nondestructive Testing Methods & Techniques Flashcards

7 cards from real NDT practice questions. Tap to flip, then mark Knew It or Still Learning — missed cards come back until you master them.

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  1. Which NDT method is most effective for detecting surface-breaking cracks in ferromagnetic boiler components?

    Answer: Magnetic particle testing

    Magnetic particle testing (MT) is ideal for detecting surface and near-surface discontinuities specifically in ferromagnetic materials like carbon steel boiler parts.

  2. In radiographic testing, what does a darker area on the developed film typically indicate?

    Answer: A less dense region such as a void or porosity

    Darker areas on radiographic film indicate less material density, meaning more radiation passed through — characteristic of voids, porosity, or cracks.

  3. What is the primary purpose of a calibration block in ultrasonic testing?

    Answer: To establish reference amplitude levels and distance measurements

    Calibration blocks provide known reflectors (e.g., flat-bottom holes or notches) used to set reference gain levels and distance-amplitude correction curves for accurate flaw evaluation.

  4. A boilermaker performing liquid penetrant testing discovers bleed-out that appears as a broad, fuzzy indication. This most likely suggests:

    Answer: A wide, shallow surface discontinuity or porosity cluster

    Broad, fuzzy bleed-out typically indicates a wide-open surface discontinuity or cluster of porosity rather than a tight linear crack, which would produce a sharp line.

  5. When performing magnetic particle testing using the wet fluorescent method, inspection must be conducted under:

    Answer: Ultraviolet (black) light with ambient white light below 2 foot-candles

    Wet fluorescent MT requires UV-A (black) light to excite the fluorescent particles, and ambient white light must be below 2 foot-candles to maximize contrast of indications.

  6. In ultrasonic shear wave (angle beam) testing of a weld, the probe is typically positioned on the:

    Answer: Base metal adjacent to the weld

    Angle beam probes are placed on the base metal beside the weld so the refracted shear wave can sweep through the weld volume at an angle to detect planar defects.

  7. Which of the following is a limitation of visual testing (VT) as an NDT method?

    Answer: It can only detect discontinuities open to the surface that are visible to the eye

    Visual testing is limited to surface-open discontinuities that are large enough to be seen by the naked eye or with optical aids; subsurface defects are not detectable.