Quality Control and Assurance Flashcards
6 cards from real Manufacturing and Production practice questions. Tap to flip, then mark Knew It or Still Learning — missed cards come back until you master them.
Read the first 6 Quality Control and Assurance flashcards as text
What is 'first pass yield' (FPY)?
Answer: The percentage of units completing a process without defects or rework
FPY measures the fraction of products that pass through the entire process correctly on the first attempt.
APQP stands for:
Answer: Advanced Product Quality Planning
Advanced Product Quality Planning is a structured framework used in automotive manufacturing to define steps needed to ensure customer satisfaction.
A Control Plan in manufacturing quality is used to:
Answer: Document control methods for product and process characteristics
A Control Plan lists all product/process characteristics, their specifications, and the controls used to ensure consistent quality.
What does 'zero defects' philosophy advocate?
Answer: Targeting defect-free performance and doing things right the first time
Zero Defects, popularized by Philip Crosby, advocates that any defect level above zero is unacceptable and prevention is the only strategy.
In the context of quality costs, 'appraisal costs' refer to:
Answer: Costs incurred to detect defects through inspection and testing
Appraisal costs include inspection, testing, and auditing activities used to find defects before products ship.
What is the purpose of a Production Part Approval Process (PPAP)?
Answer: Verify that a supplier's manufacturing process can meet production requirements consistently
PPAP is an automotive industry standard that confirms a supplier's process is capable of producing parts meeting customer specifications.