Manufacturing and Production Quality Control and Assurance 3

Question 1

What is 'first pass yield' (FPY)?

Accepted Answer

The percentage of units completing a process without defects or rework

Answer

FPY measures the fraction of products that pass through the entire process correctly on the first attempt.

Question 2

APQP stands for:

Accepted Answer

Advanced Product Quality Planning

Answer

Advanced Product Quality Planning is a structured framework used in automotive manufacturing to define steps needed to ensure customer satisfaction.

Question 3

A Control Plan in manufacturing quality is used to:

Accepted Answer

Document control methods for product and process characteristics

Answer

A Control Plan lists all product/process characteristics, their specifications, and the controls used to ensure consistent quality.

Question 4

What does 'zero defects' philosophy advocate?

Accepted Answer

Targeting defect-free performance and doing things right the first time

Answer

Zero Defects, popularized by Philip Crosby, advocates that any defect level above zero is unacceptable and prevention is the only strategy.

Question 5

In the context of quality costs, 'appraisal costs' refer to:

Accepted Answer

Costs incurred to detect defects through inspection and testing

Answer

Appraisal costs include inspection, testing, and auditing activities used to find defects before products ship.

Manufacturing and Production Practice Test