Runout and Concentricity Flashcards
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Read the first 7 Runout and Concentricity flashcards as text
What instrument is most commonly used to measure runout in a production environment?
Answer: Dial test indicator (DTI) with the part rotating on centers or in a chuck
A dial test indicator placed against the surface while the part rotates on centers or in a V-block is the standard production method for measuring runout.
If a shaft is bent (curved axis), which runout measurement will show the largest FIM reading?
Answer: Total runout along the full length
Total runout captures all cumulative surface deviations including the effect of a bent axis along the entire length, giving the largest FIM reading.
Concentricity is removed from ASME Y14.5-2018. What control replaces it for most design intents?
Answer: Coaxiality using position
ASME Y14.5-2018 removed concentricity and recommends using position applied to the axis (coaxiality) as a more verifiable replacement.
A print specifies circular runout of 0.05 mm on a journal bearing surface. The measured FIM at one cross-section is 0.06 mm. What action should be taken?
Answer: Reject the part as it exceeds the specified tolerance
Circular runout must be within tolerance at every cross-section; a single cross-section exceeding 0.05 mm causes rejection.
Which of the following best describes the tolerance zone for total runout on a cylindrical surface?
Answer: Two coaxial cylinders with a radial distance equal to the tolerance value
The total runout tolerance zone for a cylinder is defined by two coaxial cylinders, one inside the other, separated by the stated tolerance value.
On a drawing, runout is specified with datum reference A, which is a short cylindrical feature. What concern might an inspector raise?
Answer: Short datum features can be less stable for establishing an accurate axis
Short datum features provide limited constraint for establishing a stable axis, which can introduce uncertainty in the runout measurement.
When a face and diameter are used together as compound datums for runout, what geometric relationship do they establish?
Answer: A datum axis perpendicular to a datum plane at a specific point
A compound datum combining a face and diameter establishes a datum axis that is perpendicular to the face and coincident with the diameter's axis.