GD&T GD&T Virtual Condition and Boundary Concepts 2 — Questions and Answers
Question 1: What is resultant condition in GD&T?
- The worst-case boundary generated by the collective effects of LMC size and the maximum geometric tolerance (Correct answer)
- The average of the virtual and nominal conditions
- The same boundary as virtual condition but applied to datums
- The boundary when a feature is at its nominal size
Correct answer: The worst-case boundary generated by the collective effects of LMC size and the maximum geometric tolerance
Resultant condition is the worst-case boundary produced when a feature is at LMC and has the maximum allowed geometric error.
Question 2: For a pin (external feature) at LMC with a position tolerance, resultant condition equals:
- LMC minus the geometric tolerance (Correct answer)
- LMC plus the geometric tolerance
- MMC minus the geometric tolerance
- MMC plus the geometric tolerance
Correct answer: LMC minus the geometric tolerance
For a pin, resultant condition = LMC − geometric tolerance, representing the smallest envelope the pin can produce.
Question 3: What does the inner boundary (IB) represent for a hole?
- The smallest condition of the hole, equal to MMC minus the geometric tolerance (Correct answer)
- The largest condition of the hole at LMC
- The nominal bore diameter
- The virtual condition at LMC
Correct answer: The smallest condition of the hole, equal to MMC minus the geometric tolerance
Inner boundary for a hole = MMC − geometric tolerance, the tightest restriction that must still clear a mating pin.
Question 4: What does the outer boundary (OB) represent for a pin?
- The largest space the pin can occupy, equal to MMC plus the geometric tolerance (Correct answer)
- The smallest diameter the pin can be
- The resultant condition at LMC
- The nominal pin diameter
Correct answer: The largest space the pin can occupy, equal to MMC plus the geometric tolerance
Outer boundary for a pin = MMC + geometric tolerance, the largest envelope any conforming pin can produce.
Question 5: A hole has MMC = 9.8 mm and a position tolerance of 0.2 mm at MMC. What is its virtual condition?
- 9.6 mm (Correct answer)
- 10.0 mm
- 9.8 mm
- 10.4 mm
Correct answer: 9.6 mm
Virtual condition for a hole = MMC − geometric tolerance = 9.8 − 0.2 = 9.6 mm.
Question 6: Which boundary concept and modifier are used to protect minimum wall thickness or edge distance?
- Resultant condition with the LMC modifier (Correct answer)
- Virtual condition with the MMC modifier
- Inner boundary with RFS
- Outer boundary with the free-state modifier
Correct answer: Resultant condition with the LMC modifier
The LMC modifier and resultant condition ensure enough material remains at the part's thinnest point, preventing breakout or structural failure.
What is resultant condition in GD&T?