Forklift certification Certification Forklift Pre-Operational Inspection 2 — Questions and Answers
Question 1: When should a forklift pre-operational inspection be performed?
- Once per week
- At the start of each shift before use (Correct answer)
- Only after a repair
- Once per month
Correct answer: At the start of each shift before use
OSHA requires forklifts to be inspected at least daily, or after each shift when used around the clock.
Question 2: What should you do if you find a defect during the pre-operational inspection?
- Use it carefully anyway
- Tag it out of service and report it (Correct answer)
- Fix it yourself while operating
- Ignore minor issues
Correct answer: Tag it out of service and report it
A defective forklift must be removed from service and reported until it is repaired.
Question 3: Which fluid level is NOT typically checked during a forklift inspection?
- Engine oil
- Hydraulic fluid
- Windshield washer fluid (Correct answer)
- Radiator coolant
Correct answer: Windshield washer fluid
Most industrial forklifts have no windshield, so washer fluid is not part of the inspection.
Question 4: During the inspection, what indicates a possible hydraulic leak?
- Wet or oily spots under the mast (Correct answer)
- A fully charged battery
- Properly inflated tires
- Clean forks
Correct answer: Wet or oily spots under the mast
Puddles or oily residue under the mast or cylinders signal a hydraulic leak needing attention.
Question 5: What part of the inspection ensures the operator can safely stop the forklift?
- Horn test
- Service and parking brake test (Correct answer)
- Seat adjustment
- Mirror cleaning
Correct answer: Service and parking brake test
Testing both the service brake and parking brake confirms the truck can stop and hold safely.
Question 6: Why should the forks be inspected for cracks and bends?
- To improve fuel economy
- Because damaged forks can fail and drop loads (Correct answer)
- To reduce noise
- To make them look new
Correct answer: Because damaged forks can fail and drop loads
Cracked or bent forks can suddenly fail, causing loads to fall and injure workers.
Question 7: The overhead guard on a forklift should be inspected to confirm it is:
- Painted a bright color
- Free of cracks, bends, and secure (Correct answer)
- Removable for tight spaces
- Equipped with a light
Correct answer: Free of cracks, bends, and secure
The overhead guard protects the operator from falling objects and must be structurally sound.
Forklift certification Certification Forklift Pre-Operational Inspection 2
When should a forklift pre-operational inspection be performed?