Diagnostics & Repair Procedures Flashcards
7 cards from real EVT practice questions. Tap to flip, then mark Knew It or Still Learning — missed cards come back until you master them.
Read the first 7 Diagnostics & Repair Procedures flashcards as text
Which CAN bus identifier range is typically reserved for HV powertrain communication in an EV architecture?
Answer: A dedicated powertrain or HV CAN bus isolated from lower-priority body networks
HV powertrain components communicate on a dedicated high-speed CAN bus, separated from body and convenience networks to ensure message priority and integrity.
A technician is performing a high-voltage system leak test after replacing a coolant fitting on the battery thermal circuit. What fluid property makes a HV coolant leak especially hazardous?
Answer: Electrical conductivity if contaminated — the coolant used must be non-conductive (dielectric)
EV battery coolant must be non-conductive (dielectric); a contaminated or wrong coolant can become conductive and create a shock hazard or short circuit within the battery pack.
During EV motor stator winding resistance testing, a technician finds one phase reading 0.0 Ω while the others read 0.3 Ω each. What does this indicate?
Answer: A shorted winding on the phase reading 0.0 Ω
A reading of 0.0 Ω on one phase while others show normal resistance indicates a shorted winding, which would cause excessive current draw and motor damage.
When an EV is towed after a collision, what towing method should be used if the drive wheels cannot be lifted?
Answer: Flat-bed towing only, or use a dolly under the drive wheels
Rolling drive wheels spin the motor and can generate back-EMF into the inverter or charge the HV battery unexpectedly; a flatbed or dolly eliminates this risk.
A scan tool live data PID shows motor inverter temperature at 105°C during a performance test. The vehicle enters 'limp mode.' What is the CORRECT diagnosis?
Answer: Inverter overtemperature protection has activated — the thermal management system or cooling circuit should be inspected
Most inverters derate or enter limp mode at high temperatures to prevent IGBT damage; the cooling circuit (pump, coolant level, heat exchanger) must be inspected.
What is the purpose of the 'service disconnect' or 'manual service disconnect (MSD)' in an EV?
Answer: To break the HV battery circuit mid-pack, creating a safe working voltage on each side
The MSD divides the HV battery pack into two halves, each below lethal voltage thresholds, allowing safer handling of the pack during service procedures.
A technician is verifying an EV's regenerative braking system after a brake modulator replacement. Which functional test BEST confirms correct blending operation?
Answer: Perform a controlled stop from 30 mph while monitoring regen current and wheel speed data simultaneously
Monitoring regen current and wheel speed together during a deceleration event confirms the system is correctly blending regenerative and friction braking without wheel slip.