DFFT Brakes and Braking Systems 2 — Questions and Answers
Question 1: A brake pedal slowly sinks to the floor when held under constant pressure. What is this condition called?
- Brake pedal creep caused by a faulty master cylinder (Correct answer)
- Brake fade from overheated rotors
- Hydraulic lock caused by a seized caliper
- Vapor lock in the brake lines
Correct answer: Brake pedal creep caused by a faulty master cylinder
A worn or damaged master cylinder internal seal allows fluid to bypass under sustained pressure, causing the pedal to slowly sink.
Question 2: During a DFFT inspection, you find one brake rotor has a blue discoloration. What does this indicate?
- The rotor has been subjected to excessive heat (Correct answer)
- The rotor has surface rust from prolonged storage
- The rotor has been machined incorrectly
- The rotor is made from a different alloy
Correct answer: The rotor has been subjected to excessive heat
Blue discoloration on a brake rotor is a sign of overheating, which can alter the metal's hardness and cause the rotor to warp or crack.
Question 3: A vehicle's parking brake fails to hold the car on a moderate hill. What is the most likely cause on a rear-drum brake vehicle?
- Stretched or corroded parking brake cable (Correct answer)
- Low brake fluid in the reservoir
- Worn front disc brake pads
- A faulty ABS wheel speed sensor
Correct answer: Stretched or corroded parking brake cable
A stretched or corroded cable prevents the parking brake mechanism from applying sufficient force to hold the rear drum shoes against the drum.
Question 4: After a brake job, a customer returns complaining the brake pedal is very hard to press. What was likely the fault in the repair?
- The brake booster vacuum hose was not reconnected (Correct answer)
- The brake fluid was overfilled in the reservoir
- New pads were installed without lubricating the slides
- The calipers were not properly bled after installation
Correct answer: The brake booster vacuum hose was not reconnected
The brake booster uses engine vacuum to multiply pedal force; without vacuum supply, the driver must overcome hydraulic resistance unassisted, making the pedal feel very hard.
Question 5: A customer reports the brake pedal vibrates when stopping at highway speed. What is the most likely cause?
- Warped or uneven brake rotors (Correct answer)
- Air trapped in the brake caliper
- Worn brake pad friction material
- A cracked brake drum on the rear axle
Correct answer: Warped or uneven brake rotors
Warped rotors cause the caliper piston to rapidly advance and retract as the high and low spots pass, creating a pulsating vibration felt through the pedal.
Question 6: You notice brake fluid is leaking from behind a front wheel. What is the most probable source?
- A leaking brake caliper piston seal (Correct answer)
- A cracked brake rotor
- A loose wheel speed sensor
- A worn wheel bearing seal
Correct answer: A leaking brake caliper piston seal
When the caliper piston seal deteriorates, brake fluid bypasses the seal and leaks out, which also reduces hydraulic pressure and braking effectiveness.
A brake pedal slowly sinks to the floor when held under constant pressure.
What is this condition called?