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CRE Corrective Action and Continuous Improvement Flashcards

6 cards from real CRE practice questions. Tap to flip, then mark Knew It or Still Learning — missed cards come back until you master them.

Read the first 6 CRE Corrective Action and Continuous Improvement flashcards as text
  1. The primary Six Sigma metric for measuring process capability is expressed as:

    Answer: Process sigma level, where 6σ corresponds to 3.4 defects per million opportunities

    Six Sigma defines process quality in terms of sigma level; a 6σ process produces only 3.4 DPMO.

  2. On a standard control chart, the Upper Control Limit (UCL) is typically set at:

    Answer: 3 standard deviations above the process mean

    Control limits at ±3σ from the mean represent the bounds of natural process variation with approximately 99.73% of data within limits.

  3. Which type of control chart is used to monitor the fraction (proportion) of defective items in a process?

    Answer: p-chart

    The p-chart monitors the proportion of nonconforming items in each sample and is used for attribute data.

  4. Design of Experiments (DOE) in reliability improvement is used to:

    Answer: Systematically study the effect of multiple factors on a reliability response

    DOE allows engineers to efficiently evaluate main effects and interactions of multiple variables on reliability simultaneously.

  5. Reliability Growth testing using the Duane postulate tracks improvement by monitoring:

    Answer: Increasing cumulative MTBF as failures are discovered and corrected during development

    The Duane model plots cumulative failures versus cumulative test time on log-log paper to demonstrate reliability improvement.

  6. A lessons-learned database in a reliability program primarily serves to:

    Answer: Capture knowledge from past failures and successes to prevent recurrence on future programs

    Lessons-learned systems institutionalize engineering knowledge so that previously solved problems are not repeated on new designs.