CRE Cheat Sheet 2026
The 30 highest-yield CRE facts, distilled from real exam questions. Print it, save it as a PDF, or study it here โ free, no sign-up.
165 questions
258 min time limit
73.00% to pass
- When using an ultrasonic thickness gauge, the measured value is lower than the nominal wall thickness. What is the MOST likely cause? โ Internal corrosion or erosion reducing wall thickness
- What is the primary purpose of derating in Design for Reliability? โ To operate components below their maximum rated stress levels to extend life
- Which of the following best describes the 'bathtub curve' in reliability engineering? โ A plot of failure rate over time showing early failures, constant rate, and wear-out
- A Hazard and Operability Study (HAZOP) uses 'guide words' to systematically identify deviations. Which of the following is a standard HAZOP guide word? โ MORE OF
- The 8D (Eight Disciplines) problem-solving process begins with which discipline? โ Forming a cross-functional team
- Which document formally authorizes a reliability improvement project and identifies the project manager? โ Project charter
- In the context of the OSHA hierarchy of controls, substitution refers to: โ Replacing a hazardous material or process with a less hazardous one
- A reliability engineer is tasked with reducing a facility's Scope 2 greenhouse gas emissions. Which action directly addresses Scope 2 emissions? โ Purchasing renewable energy certificates for purchased electricity
- Which type of environmental permit requires facilities to report their total releases of listed toxic chemicals annually to the EPA? โ Toxics Release Inventory (TRI) reporting requirement
- In project resource management, what is resource leveling? โ Adjusting the schedule to resolve resource over-allocation or conflicts
- When performing a reliability apportionment for a series system, what is the primary goal? โ Allocate a system reliability requirement among subsystems or components
- What does ANSI/ASQ Z1.4 govern? โ Sampling procedures and tables for inspection by attributes
- The cumulative distribution function (CDF) of the Weibull distribution F(t) equals 0.632 when t equals: โ The characteristic life ฮท (eta)
- What is the primary purpose of thorough documentation in professional practice? โ To create an accurate record for continuity of care and legal protection
- In the context of the exponential distribution, what is the relationship between the failure rate ฮป and the MTTF? โ MTTF = 1/ฮป
- During failure investigation, a 'witness mark' on a bearing component most likely indicates: โ Contact or impact with another component during operation
- Which technique is used to quantitatively assess how much each factor and interaction contributes to variation in a DOE? โ Analysis of Variance (ANOVA)
- In a risk matrix, a hazard rated 'Catastrophic' severity and 'Remote' probability is typically classified as: โ Medium risk requiring ALARP review
- In event tree analysis (ETA), branch probabilities for each node must: โ Sum to 1.0 across all branches at each node
- Galvanic corrosion between dissimilar metals is most accelerated when: โ The anode area is small relative to the cathode area
- Under OSHA's Process Safety Management (PSM) standard, which element requires facilities to analyze hazards of processes involving highly hazardous chemicals? โ Process hazard analysis (PHA)
- An oil sample shows a ferrous particle count spike with large, chunky particles (>40 ยตm) on a ferrograph. This pattern is associated with: โ Severe sliding or fatigue wear indicating imminent failure
- Six Sigma's DMAIC improvement roadmap stands for: โ Define, Measure, Analyze, Improve, Control
- Which quality control concept states that 80% of defects typically come from 20% of causes? โ Pareto Principle
- When multiple competing failure modes are present, removing one failure mode from analysis will: โ Increase the estimated reliability of the product
- In life data analysis, 'Type I censoring' means the test is terminated: โ After a fixed time period regardless of failures
- Which MIL-STD standard governs reliability testing for electronic and electrical components used in military applications? โ MIL-STD-883
- Which condition-monitoring technique is best suited for detecting rolling element bearing defects at an early stage? โ Vibration analysis using high-frequency techniques
- In Bow-Tie analysis, the 'top event' represents: โ The hazardous event at the center connecting threats and consequences
- What is Average Outgoing Quality Limit (AOQL) in acceptance sampling? โ The maximum average defective rate in accepted lots after inspection and replacement
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