CPSM Inventory Management 5 — Questions and Answers
Question 1: In supply chain management, 'shrinkage' refers to which type of inventory loss?
- Planned consumption of raw materials
- Unexplained loss due to theft, damage, or administrative errors (Correct answer)
- Normal spoilage built into the production plan
- Quantity discounts reducing unit cost
Correct answer: Unexplained loss due to theft, damage, or administrative errors
Shrinkage is unplanned inventory reduction from theft, damage, spoilage, or record-keeping errors.
Question 2: Which replenishment strategy produces a 'saw-tooth' pattern in inventory level graphs?
- Just-in-time with daily deliveries
- Fixed-order-quantity (EOQ) system (Correct answer)
- Make-to-order production
- Kanban with multiple cards
Correct answer: Fixed-order-quantity (EOQ) system
EOQ systems show a saw-tooth pattern because inventory drops steadily as demand is met, then jumps back up when a fixed order arrives.
Question 3: Which performance metric measures the percentage of line items or orders shipped complete on the first shipment attempt?
- Order cycle time
- Perfect order rate
- Fill rate (Correct answer)
- Inventory accuracy rate
Correct answer: Fill rate
Fill rate measures the fraction of customer demand satisfied immediately from stock, often expressed per order line or per unit.
Question 4: A pharmaceutical company prioritizes inventory based on criticality to patient care regardless of cost. This approach is called:
- ABC analysis
- VED (Vital, Essential, Desirable) analysis (Correct answer)
- FSN (Fast, Slow, Non-moving) analysis
- SDE (Scarce, Difficult, Easily available) analysis
Correct answer: VED (Vital, Essential, Desirable) analysis
VED analysis classifies items by operational criticality rather than monetary value, making it common in healthcare and maintenance settings.
Question 5: When demand is uncertain, increasing the desired service level from 90% to 99% has what effect on required safety stock?
- Safety stock decreases because fewer stockouts occur
- Safety stock increases, but at a diminishing marginal rate (Correct answer)
- Safety stock increases proportionally
- Safety stock is unaffected by service level
Correct answer: Safety stock increases, but at a diminishing marginal rate
Safety stock grows with higher service levels but requires disproportionately larger amounts for each incremental percentage point near 100%.
Question 6: Which inventory reduction technique involves sharing real-time demand and inventory data across supply chain partners to reduce safety stock needs?
- Postponement
- Collaborative Planning, Forecasting and Replenishment (CPFR) (Correct answer)
- Drop shipping
- Consignment stocking
Correct answer: Collaborative Planning, Forecasting and Replenishment (CPFR)
CPFR reduces uncertainty—and therefore safety stock—by enabling trading partners to collaborate on forecasts and replenishment plans using shared data.
Question 7: What does a negative cash-to-cash (C2C) cycle time indicate for a retailer?
- The company is losing money on every sale
- The company collects from customers before it must pay its suppliers (Correct answer)
- Inventory turns are below industry average
- Working capital requirements are excessive
Correct answer: The company collects from customers before it must pay its suppliers
A negative C2C cycle means the retailer receives payment from customers before payment to suppliers is due, effectively using supplier credit to fund operations.
In supply chain management, 'shrinkage' refers to which type of inventory loss?