CPE CPE Project Management & Engineering Economics 2 — Questions and Answers
Question 1: In engineering economics, what is 'internal rate of return' (IRR)?
- The discount rate at which a project's NPV equals zero (Correct answer)
- The company's minimum required return on investment
- The average annual profit divided by initial investment
- The return generated in the first year of operation
Correct answer: The discount rate at which a project's NPV equals zero
IRR is the discount rate that makes NPV equal to zero; projects are accepted when IRR exceeds the company's hurdle rate (minimum acceptable return).
Question 2: What is a 'change order' in a capital construction project?
- A formal document modifying the original scope, schedule, or cost of a contract (Correct answer)
- An emergency work authorization for safety repairs
- A purchase order for replacement parts
- A request to the utility company for additional power capacity
Correct answer: A formal document modifying the original scope, schedule, or cost of a contract
A change order is a mutually agreed-upon amendment to the contract that adjusts scope, price, or schedule when work differs from the original agreement.
Question 3: Which project delivery method is described as 'Design-Build'?
- A single contractor is responsible for both design and construction under one contract (Correct answer)
- The owner designs the project and competitively bids construction separately
- An engineer designs the project and manages construction as owner's agent
- Multiple prime contractors share design and construction responsibilities
Correct answer: A single contractor is responsible for both design and construction under one contract
In Design-Build, the owner contracts with a single entity responsible for completing both design and construction, reducing coordination risk and potentially shortening schedules.
Question 4: What does the '80/20 rule' (Pareto principle) suggest when applied to plant maintenance costs?
- Roughly 20% of equipment typically accounts for 80% of maintenance costs (Correct answer)
- 80% of failures occur in the first 20% of equipment life
- 20% more maintenance reduces failures by 80%
- 80% of preventive tasks can be done in 20% of available time
Correct answer: Roughly 20% of equipment typically accounts for 80% of maintenance costs
The Pareto principle predicts that a small fraction of assets usually drives the majority of maintenance expenditure, guiding prioritization efforts.
Question 5: In cost estimating, what is a 'contingency allowance'?
- A budget reserve for undefined scope or unforeseen conditions within the known project scope (Correct answer)
- The profit margin added by a contractor to the base estimate
- Funds set aside for approved scope additions
- Insurance premiums included in the project cost
Correct answer: A budget reserve for undefined scope or unforeseen conditions within the known project scope
Contingency is an allowance within the project budget to cover unknowns within the defined scope; it is not a slush fund for scope additions.
Question 6: What is the purpose of a 'pre-startup safety review' (PSSR) before commissioning new plant equipment?
- Verify that equipment has been installed correctly and safely before introducing hazardous materials or energy (Correct answer)
- Train operators on routine maintenance procedures
- Review the capital expenditure approval paperwork
- Conduct a final inspection of contractor invoices
Correct answer: Verify that equipment has been installed correctly and safely before introducing hazardous materials or energy
A PSSR is a systematic check required by OSHA PSM (29 CFR 1910.119) to confirm construction matches design intent and safety systems are operational before startup.
In engineering economics, what is 'internal rate of return' (IRR)?