CFS Fastener Selection & Application 2 — Questions and Answers
Question 1: Which fastener type is best suited for joining two thin sheet metal panels where access is only available from one side?
- Hex cap screw
- Blind rivet (pop rivet) (Correct answer)
- Carriage bolt
- Stud bolt
Correct answer: Blind rivet (pop rivet)
Blind rivets are designed for one-sided access applications where the back of the joint is inaccessible.
Question 2: A fastener is needed to connect wood to masonry in an outdoor environment. Which option is most appropriate?
- Standard zinc-plated lag screw
- Hot-dip galvanized lag screw (Correct answer)
- Stainless steel machine screw
- Cadmium-plated bolt
Correct answer: Hot-dip galvanized lag screw
Hot-dip galvanized fasteners provide superior corrosion protection for outdoor wood-to-masonry connections.
Question 3: When selecting a fastener for a joint subject to significant vibration, which feature is most important?
- High tensile strength
- Locking capability (Correct answer)
- Fine thread pitch
- Large head diameter
Correct answer: Locking capability
Vibration loosening is the primary concern, so locking features such as nylon inserts, serrated flanges, or lock washers are critical.
Question 4: Which thread form is standard for general-purpose fasteners in the United States?
- Metric ISO (M)
- Unified National (UN) (Correct answer)
- British Standard Whitworth (BSW)
- ACME
Correct answer: Unified National (UN)
The Unified National thread system is the US standard for general-purpose fasteners, encompassing UNC, UNF, and UNEF series.
Question 5: A bolt is specified as 1/2-13 UNC Grade 5. What does '13' represent?
- Thread length in millimeters
- Threads per inch (Correct answer)
- Tensile strength in ksi
- Bolt length in sixteenths of an inch
Correct answer: Threads per inch
In the designation 1/2-13, '13' is the number of threads per inch (TPI) for that diameter.
Question 6: For a flanged joint on a pressure vessel, which bolt pattern consideration is most critical for uniform sealing?
- Using the fewest possible bolts
- Applying bolts in a star or cross pattern during tightening (Correct answer)
- Tightening bolts in a clockwise sequence
- Selecting bolts with the largest possible diameter
Correct answer: Applying bolts in a star or cross pattern during tightening
A star or cross-tightening pattern distributes clamping force evenly across the gasket, preventing leaks.
Question 7: Which fastener material is preferred when electrical conductivity must be minimized in the joint?
- Aluminum alloy
- Brass
- Nylon (polymer) (Correct answer)
- Titanium
Correct answer: Nylon (polymer)
Nylon and other polymer fasteners are non-conductive and are used in electrical and electronic applications to prevent current paths.
Which fastener type is best suited for joining two thin sheet metal panels where access is only available from one side?