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Equipment Inspection & Maintenance Flashcards

7 cards from real CFA practice questions. Tap to flip, then mark Knew It or Still Learning — missed cards come back until you master them.

Read the first 7 Equipment Inspection & Maintenance flashcards as text
  1. During a pre-shift inspection, you notice the forklift's horn does not work. What is the correct action?

    Answer: Tag the unit out of service and notify your supervisor immediately

    A non-functional horn is a safety-critical defect that requires the forklift to be tagged out of service until repaired by authorized maintenance personnel.

  2. What should be checked when inspecting the forklift's forks for damage?

    Answer: Cracks, bends, wear, and heel thickness

    Forks must be inspected for cracks, bends, surface wear, and heel thickness reduction, as these defects can lead to fork failure and load drops.

  3. How often should forklift fluid levels (hydraulic oil, engine oil, coolant) be checked?

    Answer: Before each shift as part of the pre-operation inspection

    OSHA and manufacturer guidelines require fluid levels to be checked during the pre-operation inspection before each shift to prevent mechanical failures.

  4. A forklift operator notices the mast tilts unevenly or jerks during operation. This most likely indicates a problem with the:

    Answer: Hydraulic system or mast chains

    Uneven or jerky mast movement is typically caused by hydraulic fluid contamination, low fluid levels, or worn/damaged mast chains requiring immediate inspection.

  5. What is the purpose of the load backrest extension on a forklift?

    Answer: To prevent loads from falling rearward toward the operator

    The load backrest extension acts as a barrier to prevent stacked loads from falling backward onto the operator during transport or mast tilt.

  6. When inspecting forklift tires, which condition requires the forklift to be removed from service?

    Answer: Chunking, excessive wear, or cuts exposing the casing

    Chunking, deep cuts, or wear that exposes the tire casing compromises stability and traction, requiring the forklift to be taken out of service for tire replacement.

  7. What does the data plate (nameplate) on a forklift tell the operator?

    Answer: The forklift's capacity, model, and attachment load ratings

    The data plate provides critical information including rated load capacity, model number, and any capacity changes due to attachments, which operators must verify before use.