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Certified Energy Manager: Steam, Industrial and Thermal Storage Flashcards

7 cards from real CEM practice questions. Tap to flip, then mark Knew It or Still Learning — missed cards come back until you master them.

Read the first 7 Certified Energy Manager: Steam, Industrial and Thermal Storage flashcards as text
  1. A flash steam recovery system recovers steam from condensate at 150 psig. If condensate is flashed to 15 psig, approximately what percentage of the condensate mass becomes flash steam?

    Answer: About 12–15%

    When high-pressure condensate flashes to a lower pressure, roughly 12–15% of the mass converts to flash steam due to the difference in saturation enthalpies.

  2. Which type of steam trap operates on the principle of density differences between steam and condensate?

    Answer: Inverted bucket trap

    The inverted bucket trap uses the buoyancy of steam vapor inside the bucket to keep the valve closed and opens when condensate fills the bucket and sinks.

  3. A boiler produces 20,000 lb/hr of steam at 250°F. The feedwater enters at 212°F. If the enthalpy of steam is 1,164 BTU/lb and feedwater enthalpy is 180 BTU/lb, what is the boiler heat output in MMBTU/hr?

    Answer: 20.8 MMBTU/hr

    Heat output = 20,000 lb/hr × (1,164 – 180) BTU/lb = 20,000 × 984 = 19,680,000 BTU/hr ≈ 19.7 MMBTU/hr; the closest correct answer based on common exam rounding is 19.7 MMBTU/hr.

  4. In a stratified chilled water thermal storage tank, the thermocline is best described as:

    Answer: The thin layer separating warm and cold water zones

    The thermocline is the thin, naturally stable temperature gradient layer that separates the warm return water above from the cold supply water below in a stratified tank.

  5. Which industrial heat exchanger configuration provides the highest log mean temperature difference (LMTD) for a given set of inlet and outlet temperatures?

    Answer: Counter flow

    Counter flow configuration maximizes LMTD because the hottest fluid meets the coldest fluid at the same end, maintaining a larger driving temperature difference throughout.

  6. Steam system insulation thickness is increased from 2 inches to 4 inches on a 4-inch pipe. The primary benefit realized is:

    Answer: Reduced condensate formation in distribution lines

    Thicker insulation reduces heat loss to the surroundings, which directly decreases condensate formation within steam distribution piping.

  7. In a thermal energy storage (TES) system used for demand-side management, the 'discharge' period typically occurs:

    Answer: During on-peak hours when cooling loads are highest

    TES systems discharge stored cooling energy during on-peak hours to reduce electrical demand charges and shift load away from expensive peak periods.

Certified Energy Manager: Steam, Industrial and Thermal Storage Flashcards — CEM Study Cards with Answers