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Maintenance & Repair Strategies Flashcards

7 cards from real CEM practice questions. Tap to flip, then mark Knew It or Still Learning — missed cards come back until you master them.

Read the first 7 Maintenance & Repair Strategies flashcards as text
  1. Which maintenance strategy uses real-time sensor data to predict when equipment failure is likely to occur?

    Answer: Predictive maintenance

    Predictive maintenance uses condition monitoring and sensor data to forecast failures before they occur, reducing unplanned downtime.

  2. What is the primary goal of a Total Productive Maintenance (TPM) program?

    Answer: Maximize equipment effectiveness by involving all employees

    TPM engages all employees, including operators, in maintenance activities to maximize Overall Equipment Effectiveness (OEE).

  3. A fleet manager notices hydraulic fluid consumption has doubled over three months. What is the BEST first step?

    Answer: Conduct a fluid leak audit and inspection of hydraulic lines and seals

    A systematic leak audit identifies the source of abnormal consumption before committing to costly part replacements.

  4. In the context of repair decision-making, the 'repair vs. replace' analysis should consider:

    Answer: Repair cost, remaining useful life, and replacement cost

    A complete repair-vs-replace analysis weighs the cost of repair against remaining useful life, future reliability, and the cost of a replacement unit.

  5. Which lubrication practice is considered BEST for extending bearing life in heavy equipment?

    Answer: Following the manufacturer's recommended lubrication intervals and grease type

    Adhering to manufacturer-specified intervals and grease specifications prevents over- or under-lubrication, both of which damage bearings.

  6. What does the acronym OEE stand for in equipment management?

    Answer: Overall Equipment Effectiveness

    OEE (Overall Equipment Effectiveness) measures availability, performance, and quality to gauge how effectively equipment is utilized.

  7. When establishing a maintenance inspection frequency for a critical excavator, a CEM should primarily base the schedule on:

    Answer: Manufacturer recommendations, operating hours, and environmental conditions

    Inspection frequency must account for manufacturer guidelines, actual operating hours accumulated, and the severity of the operating environment.