CAC Quality Assurance and Inspection Flashcards

What is the primary purpose of a First Article Inspection (FAI) in acceptance corporation processes?

Answer: To verify that the first production item conforms to all design requirements before full production

FAI verifies that the first production unit fully conforms to engineering drawings and specifications before authorizing full production runs.

Which acceptance criterion type requires a product to meet a specific numerical range rather than a pass/fail threshold?

Answer: Variable acceptance criterion

Variable acceptance criteria measure characteristics on a continuous scale (e.g., dimensions, weight) as opposed to attribute criteria which are pass/fail.

In acceptance testing, what does AQL (Acceptable Quality Level) define?

Answer: The maximum percent of defective units considered acceptable in a sampling plan

AQL defines the worst acceptable average quality level—the maximum percentage of defects that is still considered satisfactory for acceptance.

What type of inspection examines a product's internal structure without disassembly or damage?

Answer: Non-destructive testing (NDT)

NDT methods such as X-ray, ultrasound, and dye penetrant inspection evaluate internal integrity without harming the product.

A CAC professional identifies a critical defect during inspection. What is the correct immediate action?

Answer: Quarantine the item and notify the responsible parties before any further processing

Critical defects require immediate quarantine and notification to prevent nonconforming items from advancing in the supply chain.

Which document serves as the baseline reference for determining acceptance or rejection during product inspection?

Answer: Engineering drawing or product specification

Engineering drawings and product specifications are the authoritative reference documents that define all dimensional, functional, and material requirements.